#GEARPRODUCTION

Gear Solutions For E-mobility

A demand from industries for high-quality tooth flank surfaces has brought on its heels a need for durable gear components to withstand stress from higher engine rpm. Liebherr is attempting to address this need by using experience with the production processes and technologies to find solutions to these issues.

Gear Hobbing Machines Support Job Shops and End-product Manufacturers

After a soft launch in 2020, Helios Gear Products debuts two of its manufacturing solutions from the Hera series of gear hobbing machines, the Hera 90 and Hera 350.

Profilator S Machines Capable of Various Gear Machining Operations

GMTA, the North American distributor of Profilator, has added S-type machines using the process modules it already supplies.

The Hera 90 Gear Hobbing Machine Features Conversational Programming

Helios Gear Products (formerly Koepfer America) offers the Hera 90, a gear hobbing machine equipped with aFANUC 0i-MF control and servo motors, direct-drive hob and work spindles, and a Heidenhain linear scale on the X axis for repeatable size control.

Gear Manufacturers Association Partners with Chicago College to Establish Training Center

The 10,000-square-foot facility at Richard J. Daley College will have the capacity to train more than 600 students per year, covering a variety of topics, from basic gear making to gear failure analysis.

Shop Management Software

ERP System Enables Gearmaker to Achieve Needed Agility

ERP software enabled a New York gearmaker to improve scheduling practices to meet the increasing demands of customers.

Grinding

Grinding Machine Processes Longer Shafts

Liebherr has introduced the LGG 400 M model grinding machine that fits the same footprint as the previous, smaller LGG 280 M.

Measurement

Manual Gear Gage Reduces Risk of Damaging Part

Marposs has released its M62 Flex manual bench gage system for the production floor, which provides the flexibility to measure gears with different diameters without mechanical retooling.

Kapp Technologies, Penta Gear Metrology, Koepfer America Enter Sales Collaboration

This collaboration is intended to ensure that gear manufacturers have swift access to the latest technologies available.

Stream Finishing Confines Friction to the Racetrack

To improve component finish as well as engine and gearbox performance for its customers, this racing motorcycle rebuild company based in the UK has gears and other components treated with a super-finishing process common to jewelry and aerospace applications.

Eight-Axis Gear Hobbing Center Highlights Speed, Rigidity

IMTS 2018: Affolter Technologies is showcasing its gear hobbing center AF110 plus, an eight-axis machine with a cutter-spindle speed ranging to 12,000 rpm.

Grinding

Bourn & Koch Adds Distributors of Gear Hobbers, Shapers, Grinders

The company has selected five companies to expand its sales and support network across the Midwest, West and Northwest United States as well as Alberta, Canada.

Grinding

Bourn & Koch to Host Open House During IMTS Week

Bourn & Koch is hosting an open house at its Rockford, Illinois headquarters during IMTS in September, 2018.

Workholding

Collet Chucks Overcome Distortion for Automated Gear Machining

To accommodate its customers’ need for just-in-time orders of small batches of gears, this company’s automated manufacturing cells rely on collet chucks that overcome a common distortion issue arising from tapping and heat treatment. 

Bourn & Koch Hires National Sales Manager

Bourn & Koch adds Rob Swiss to the company as national sales manager for gear manufacturing machinery.

Updated Gear Machines Increase Speed, Productivity

IMTS 2018: Bourn & Koch Inc. adds the 100H-T gear hobber and updated Fellows 10-4 gear shaper to its lineup of gear manufacturing and precision grinding machines.

Skiving Machines Offer Alternative to Gear Hobbing

IMTS 2018: Liebherr Gear Technology’s LK series of gear skiving machines operates similarly to large hobbing machines but offers greater rigidity and more powerful spindles.

Automation

Transfer Line Reduces Lead Time for Car Maker

To make bevel gears of different sizes with a three-minute line-cycle time, WMZ integrated three of its V300 machines with automation and measuring systems for reduced total lead time of 30 percent. 

Workholding

Segmented Collet Clamps Cylindrical, Bevel Gear Bores

Gleason has introduced a segmented collet designed to improve the clamping of cylindrical and bevel gear bores from 20 to 100 mm in diameter.

Senator Visits Niagara Gear to Discuss Employee Stock Ownership

U.S. Senator Kirsten Gillibrand will use what she learned at the plant to support legislation encouraging employee stock ownership in the country.

Gear Hobbing Machine Provides Versatility for Short-Term Production

Liebherr has released the LC 280 α gear hobbing machine for short-term production jobs.

Grinding

How Dry Grinding Permits Coolant-Free Gear Making

Grinding the external forms of automotive gears came to be the last step still needing coolant. This machine eliminates cutting fluid by combining gear grinding with dry skiving in the same cycle.

Turn/Mill

Multitasking Machines Perform Gear Work, Traditional Machining

Gear Expo 2017: Mazak will demonstrate its multitasking equipped with the latest Mazatrol Smooth CNC and Mazak Smooth Gear Cutting Solutions for making precision gears of all shapes and sizes.

Grinding

Grinding Machine Includes Software for Parameterization

Gear Expo 2017: Kapp Niles will release its KNe3G grinding machine.

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