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A Spiral Milling Custom Macro Using Constant Contouring Feedrate

By: Mike Lynch

Helical milling or “spiral” milling are helpful when machining a circular pocket that is much larger than the milling cutter diameter.
#cnctechtalk

Top 10 Modern Machine Shop Articles of 2022

By: Nathaniel Fields

From offering tips and tricks to spotlighting unique machine shop setups, here are Modern Machine Shop’s top 10 articles of 2022.

Team Unity – the Tightrope Walk for Corporate Culture

By: Brent Donaldson

Finding your place in an organization doesn’t always mean falling in line. But creating a culture of continuous improvement means fostering unity among independent thinkers.
#thesetup

Bring the Surface Finish Check to the Part

By: George Schuetz

Dedicated handheld gages can assist the operator in making critical checks.
#qualitygagingtips

Shop Management Software

Shop Moves to Aerospace Machining With Help From ERP

By: Eli Plaskett

Coastal Machine is an oil and gas shop that pivoted to aerospace manufacturing with the help of an ERP system that made the certification process simple.

Automation

Manufacturer Automates Quality Control Gaging of Surgical Drills

Edited by Nathaniel Fields

By replacing manual micrometers with a robotic system, this contract manufacturer reduced manual labor and improved reliable data collection.

Strategies for Expanding a Shop the Right Way

By: John Miller

It’s very easy to get paralyzed by all the directions you can go when upgrading a shop, but breaking this decision into its simplest forms can help curb future buyer’s remorse.

Machines

Reducing Prep Work With Precision Blanks

By: Eli Plaskett

Precision blanks can reduce or eliminate prep work on machine centers, making spindle time more productive and improving throughput.

Calling All Machining VIPs: PMTS Registration Is Now Open

Edited by Angela Osborne

Registration for the 2023 Precision Machining Technology Show is now open. Here’s your code to attend the April event for free.

Machines

Volumetric Accuracy Is Key to Machining James Webb Telescope

To meet the extreme tolerance of the telescope’s beryllium mirrors, the manufacturer had to rely on stable horizontal machining centers with a high degree of consistency volumetric accuracy.

Speeding Up Splines

Moving small- to medium-batch production from outsourced, dedicated hobbing operations to in-house, CNC multitasking machines helps job shops achieve quick turnarounds and flexibility in supplying splines for the heavy-vehicle industry. Inserted disc cutters make this transition possible.
#gearproduction #Basics

Industries

4 Ways 3D Printing Is Changing Medical Implants

By: Stephanie Hendrixson

Additive manufacturing provides new ways of making medical implants, but its impact is greater than this. How 3D printing is changing medical manufacturing and improving patient outcomes. 
#Basics

CAD/CAM

Improve Machining Efficiency Through Digital Twin Simulation

Full simulation of a machining cycle using digital twins can not only identify crashes before they happen, but provide insights that enable the user to reduce cycle times.

Automation

Made in the USA - Season 1 Episode 2: The Automation Puzzle

By: Brent Donaldson

There is a fundamental question we need to answer when we talk about automation: To what extent is automation an answer to the skilled workforce shortage, and to what extent is automation vs. Skilled labor the wrong comparison to make in the first place?
#Basics

Metalworking Activity Contracted in November

By: Jan Schafer

Contraction was hard to dodge with metalworking activity expansion steadily slowing since March.
#economics

Additive

Does Metal Additive Manufacturing Belong in a Machine Shop? The Answer Is Mixed

By: Peter Zelinski

Machining is a necessary capability for metal part production through 3D printing, but succeeding with metal AM demands a role and procedures much different from those of many machining providers.
#zaxis

Data-Driven Manufacturing

Automation and Flexibility Counter Inflation at BI-MU 2022

By: Evan Doran

Automation headlined BI-MU 2022, while flexibility underscored exhibitors’ products. These twin benefits may be shops’ greatest assets against inflation.
#economics