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Measurement

Calling Home on a Portable Surface Gage

By: George Schuetz

Today’s surface gages have a user interface that is just like a smartphone, and setting them up to make measurement requirements should be easy for the operator.
#qualitygagingtips

An American Manufacturing Story

By: Brent Donaldson

For manufacturers that choose to move or keep production in the United States, what are the challenges and opportunities that motivate them?
#thesetup

Automation

Robots: Doing More With Less Floorspace

By: Chris Caldwell, Product Manager at Yaskawa America Inc - Motoman Robotics Division; Sarah Mellish, Marketing Content Specialist at Yaskawa Motoman

Robotic automation continues to grow more accessible to smaller manufacturers, as the floorspace necessary for these robots shrinks and their uses expand.

Metalworking Activity Contraction Slows Slightly in January

By: Jan Schafer

Most components held steady in January, but new orders and exports showed ever-so-slight slowing of contraction.
#economics

Data-Driven Manufacturing

Integration, Automation and Green Tech Highlight JIMTOF 2022

By: Brent Donaldson

Known as one of the largest machine tool trade shows in the world, the Japan International Machine Tool Fair (JIMTOF) has a reputation for being a machining technology show more than a machine tool sales event. And this year’s show in Tokyo — the first in-person Japanese machine tool trade show in four years — did not disappoint.

Cutting Tools

Considerations for Properly Implementing Advanced Tool Materials

By: John Miller

Many shops incorrectly assume advanced tools are plug and play. The tools may fit into existing tool holders, or even into the same shell mill pockets or turning pocket as carbide inserts, but that’s where the similarities end.

Data-Driven Manufacturing

Can Connecting ERP to Machine Tool Monitoring Address the Workforce Challenge?

By: Peter Zelinski

It can if RFID tags are added. Here is how this startup sees a local Internet of Things aiding CNC machine shops.
#successionplanning #workforcedevelopment #zaxis

Additive

A Fond Farewell to My Additive Friends

By: Timothy W. Simpson

In his final “Additive Insights” column, Tim Simpson reflects on how additive manufacturing has progressed in the last six years. Standards and software are two examples. 
#additiveinsights

Automation

Managing Coolant with Skimmers, Refractometers and More

By: Evan Doran

Bacteria-infected coolant harms machines and sickens machinists. Coolant management technologies like skimmers and automated systems counter this tendency.
#metalworkingfluids

Manufacturing Madness: Colleges Vie for Machining Title (Includes Video)

By: Julia Hider

The first annual SEC Machining Competition highlighted students studying for careers in machining, as well as the need to rebuild a domestic manufacturing workforce.
#successionplanning #workforcedevelopment

EDM

Dielectric Oil Dramatically Reduces EDM Maintenance

By: Eli Plaskett

Plagued by repeated small fires that interrupted its wire EDM throughput, this cutting tool manufacturer changed its dielectric oil and both eliminated fires and reduced its oil consumption.

3 Mistakes That Cause CNC Programs to Fail

By: Mike Lynch

Despite enhancements to manufacturing technology, there are still issues today that can cause programs to fail. These failures can cause lost time, scrapped parts, damaged machines and even injured operators.
#cnctechtalk

Measurement

How to Choose the Correct Measuring Tool for Any Application

By: George Schuetz

There are many options to choose from when deciding on a dimensional measurement tool. Consider these application-based factors when selecting a measurement solution.
#Basics #qualitygagingtips

Turning Machines

Swiss-Type, Live Tooling Lathes Help Turn Company Around

By: Julia Hider

New leadership’s investment in Swiss-type and live tooling lathes has enabled Rathburn Tool & Manufacturing to expand into new markets, reversing the company’s sluggish growth.

Additive

Go Digital: How to Succeed in the Fourth Industrial Revolution With Additive Manufacturing

By: Timothy W. Simpson

The digitalization of manufacturing is set to transform production and global supply chains as we know them, and additive manufacturing has been leading the way in many industries.
#Basics #additiveinsights

The Tension Between Current and Coming Markets Cannot Be Resolved

By: Peter Zelinski

A healthy business needs to keep that tension alive. That observation is one of several I have come to through my role during the past several years.
#zaxis

Metalworking Activity Remained Contractionary in December

By: Jan Schafer

Metalworking activity remained contractionary at the same rate as in November. Stable contraction is relatively good in the current environment.
#economics